But if you’re just starting out, here are 6 standard techniques that everybody who’s brand-new to the metal fabrication process.
- Cutting Metal
Every fabrication process begins with sheet metal cutting. The cutting approach utilized depends upon the density of the metal and the task’s specifications. A number of ways you could cut metal for your project include:
Water jet– A waterjet is a tool used to cut sheet metal using an incredibly high-powered stream of water. By directing water through a narrow nozzle at high pressure, we can cut through numerous densities of sheet metal.
Torching– A cutting torch is an effective tool that utilizes a hot flame to cut sheet metal that can be oxidized, such as steel sheet metal.
Shearing– Here at Eckstrom Industries Inc., we shear metal using two offset blades, similar to big scissors. The sheet metal is held flat and the top blade is brought down onto the surface area, pressing the metal down onto the bottom blade. We also have a variety of smaller sized, hand shears which can be utilized to manually cut smaller and thinner pieces of sheet metal. Hand shears are the way to choose smaller sized jobs!
Sawing– We use circular saws and bandsaws to cut metal sheets that are too thick to be cut via shearing, water jet, or torch. Sawing is a longer and more intensive process, which is why it’s reserved for especially thick material.
- Flexing Metal
Once your metal is cut, the next action for most sheet metal fabrication jobs is to bend metal into the preferred shape. Two ways to do this are:
Metal brake– This involves putting one end of the sheet metal inside a gate, with the other end being clamped in place with a bar. The portion of the metal stuck inside the gate gets raised, while the part which is under the bar stays put. The metal brake develops the essential bends in the metal. Here at Eckstrom Industries Inc., this is how we do the majority of our bending work.
Kind bending– This is a more hands-on approach to metal flexing and is done by bending sheet metal over an edge or shape with blows from a hammer.
- Welding Metal
When it comes to assembly, there are a number of welding alternatives available to you to put metal together. Which technique you use is figured out by the sort of metal, the thickness of the product, and your welding equipment. A few of the most typical welding procedures include:
MIG welding– This is an arc welding process where a constant wire electrode is fed through your welding weapon and into the weld swimming pool. To protect the pool from contamination, a protecting gas is likewise fed through your weapon.
TIG welding– This welding approach utilizes an electric arc and infusible tungsten-based electrode to generate welds. The TIG welding process is ideal for sheet metals that are up to 8-10mm thick.
Laser welding– This process to put metal togther utilizes a high-powered, solid-state, laser resonator (like a disc laser) to melt the metal. Laser welding allows a fabrication store to produce consistent, high-quality welds.
This article was written by Tyler Duoos, Tyler is the owner of General Saw Company. General Saw Company takes pride in being a leader in sheet metal fabrication services to Central Florida and its surrounding areas. If you are looking for Tampa Metal fabricators to get the job done right the first time we got you covered!